Modelling, estimation and control of a twin-helicopter slung load transportation system

Doctoral Thesis

2018

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The development of a control system to transport and assemble cargo using two helicopters is presented in this thesis. It is more economical to use multiple lower cost helicopters in a coordinated manner to carry cargo than to use a single high performance helicopter for the transportation task. The reason for the generally higher cost of hiring high performance helicopters, is because they are not required often, and so, remain idle for most of their lifetime. Thus, using less specialised, lower performing helicopters to share the load is cheaper. Beyond just sharing the load of the cargo, the objective in this investigation is to control the attitude such that precise placement of the cargo can be made. This objective cannot be achieved using a single helicopter, unless a sophisticated tethering mechanism is developed. The installation of wind-turbine blades, powerline towers and radio masts in remote locations, are examples of where the application of this technology may be useful. The investigation of this thesis is around modelling, estimation and control of the twinhelicopter slung load transportation system. The title reflects the investigation that was required to be done to determine whether a scheme could be realisable. To test the concept, an experimental platform was developed. A small, light-weight and high performance avionics system was designed and interfaced to the helicopters. The experimentation was done indoors, and hence, the flying volume was limited. For the purpose of feedback and analysis, a motion capture system was developed to track the position and attitude of the helicopters. A high-fidelity mathematical model of a small-scale helicopter was developed. Estimation algorithms were then developed to optimally fuse the data from the instrumentation designed. The data was then used in a system identification exercise to find the parameters that capture the dynamics of the helicopter. The full constrained model of the twin-helicopter slung load dynamics was then developed. The high-fidelity multivariable, interacting system was then linearised to generate a set of uncertain plants. Unexpected resonant modes were investigated using modal analysis to understand their source. Robust controllers were designed using Quantitative Feedback Theory (QFT) for the individual helicopter attitude and altitude loops. A solution was found for the twin-helicopter load transportation system by decoupling the plant with a static pre-compensator and then designing a decentralised QFT controller for the 6 × 6 plant. The effort of this thesis is towards the (practical) realisation of a twin-helicopter aerial crane capable of attitude control; the architecture for the industrialisation of the twin-helicopter load transportation system is proposed.
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