A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties

dc.contributor.authorDuncan, Michael
dc.contributor.authorDeglon, David
dc.date.accessioned2022-07-21T11:52:31Z
dc.date.available2022-07-21T11:52:31Z
dc.date.issued2022-05-16
dc.date.updated2022-05-27T13:36:59Z
dc.description.abstractSensor-based particulate ore sorting is a pre-concentration technique that sorts particles based on measurable physical properties, resulting in reduced energy consumption by removing waste prior to grinding. This study presents an integrated methodology to determine the potential for ore sorting based on intrinsic particle properties. The methodology first considers the intrinsic sortability based on perfect separation. Only intrinsically sortable ore is further assessed by determining the sensor-based sortability. The methodology is demonstrated using a case study based on a typical copper porphyry comminution circuit. The sorting duty identified for the case study was the removal of low-grade waste material from the pebble crusher stream at a suitable Cu cut-off grade. It was found that the ore had the potential to be sorted based on the intrinsic and ideal laboratory sensor sortability results but showed no potential to be sorted using industrial-scale sensors. The ideal laboratory XRF sensor results showed that around 40% of mass could be rejected as waste at copper recoveries above 80%. An economic analysis of the sortability tests showed that, at optimum separation conditions, the intrinsic, ideal sensor and industrial sensor sortability would result in an additional annual profit of ~$30 million, $21 million and $−7 million (loss), respectively.en_US
dc.identifierdoi: 10.3390/min12050630
dc.identifier.apacitationDuncan, M., & Deglon, D. (2022). A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties. <i>Minerals</i>, 12(5), 630. http://hdl.handle.net/11427/36656en_ZA
dc.identifier.chicagocitationDuncan, Michael, and David Deglon "A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties." <i>Minerals</i> 12, 5. (2022): 630. http://hdl.handle.net/11427/36656en_ZA
dc.identifier.citationDuncan, M. & Deglon, D. 2022. A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties. <i>Minerals.</i> 12(5):630. http://hdl.handle.net/11427/36656en_ZA
dc.identifier.ris TY - Journal Article AU - Duncan, Michael AU - Deglon, David AB - Sensor-based particulate ore sorting is a pre-concentration technique that sorts particles based on measurable physical properties, resulting in reduced energy consumption by removing waste prior to grinding. This study presents an integrated methodology to determine the potential for ore sorting based on intrinsic particle properties. The methodology first considers the intrinsic sortability based on perfect separation. Only intrinsically sortable ore is further assessed by determining the sensor-based sortability. The methodology is demonstrated using a case study based on a typical copper porphyry comminution circuit. The sorting duty identified for the case study was the removal of low-grade waste material from the pebble crusher stream at a suitable Cu cut-off grade. It was found that the ore had the potential to be sorted based on the intrinsic and ideal laboratory sensor sortability results but showed no potential to be sorted using industrial-scale sensors. The ideal laboratory XRF sensor results showed that around 40% of mass could be rejected as waste at copper recoveries above 80%. An economic analysis of the sortability tests showed that, at optimum separation conditions, the intrinsic, ideal sensor and industrial sensor sortability would result in an additional annual profit of ~$30 million, $21 million and $−7 million (loss), respectively. DA - 2022-05-16 DB - OpenUCT DP - University of Cape Town IS - 5 J1 - Minerals LK - https://open.uct.ac.za PY - 2022 T1 - A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties TI - A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties UR - http://hdl.handle.net/11427/36656 ER - en_ZA
dc.identifier.urihttp://hdl.handle.net/11427/36656
dc.identifier.vancouvercitationDuncan M, Deglon D. A Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Properties. Minerals. 2022;12(5):630. http://hdl.handle.net/11427/36656.en_ZA
dc.language.isoenen_US
dc.publisher.departmentDepartment of Chemical Engineeringen_US
dc.publisher.facultyFaculty of Engineering and the Built Environmenten_US
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/en_US
dc.sourceMineralsen_US
dc.source.journalissue5en_US
dc.source.journalvolume12en_US
dc.source.pagination630en_US
dc.source.urihttps://www.mdpi.com/journal/minerals
dc.titleA Methodology to Determine the Potential for Particulate Ore Sorting Based on Intrinsic Particle Propertiesen_US
dc.typeJournal Articleen_US
Files
Original bundle
Now showing 1 - 1 of 1
Loading...
Thumbnail Image
Name:
minerals-12-00630.pdf
Size:
3.06 MB
Format:
Adobe Portable Document Format
Description:
License bundle
Now showing 1 - 1 of 1
Loading...
Thumbnail Image
Name:
license.txt
Size:
0 B
Format:
Item-specific license agreed upon to submission
Description:
Collections