The suitability of Ni-Co catalysts in the dry reforming reaction

dc.contributor.advisorClaeys, Michael
dc.contributor.advisorFischer, Nico
dc.contributor.authorMtetwa, Bongani Leslie
dc.date.accessioned2022-06-22T15:18:34Z
dc.date.available2022-06-22T15:18:34Z
dc.date.issued2022
dc.date.updated2022-06-22T15:17:18Z
dc.description.abstractIn recent times, the dry reforming of methane has received significant interest as an alternative process through which synthesis gas can be produced. This is because dry reforming combines methane and carbon dioxide which are both greenhouse gases into synthesis gas which is used in the production of synthetic fuels and chemicals. The main problem faced by the dry reforming reaction is the formation carbon which causes catalyst deactivation. Noble metal catalysts such as ruthenium and rhodium have shown great promise as dry reforming catalysts because of their resistance to carbon formation, but they are expensive making their use on an industrial scale unlikely. This has led to nonnoble metals such as nickel and cobalt being considered as potential catalysts. Bimetallic nickel-cobalt (Ni-Co) catalysts have garnered a lot of interest as dry reforming catalysts as combining these two metals is believed to produce catalysts that would be more stable than monometallic nickel and cobalt catalysts. The objectives of the project were to investigate the suitability of nickel-cobalt (Ni-Co) alloy catalysts with different compositions as well as monometallic nickel and cobalt catalysts as dry reforming catalysts. In doing so, special emphasis was placed on understanding the effect of the Ni-Co ratio on catalyst activity, stability, and deactivation mechanisms. In the study, seven catalysts with varying Ni-Co ratios were prepared. The catalysts had a 10 wt.% active metal (nickel and cobalt combined) loading and were supported on magnesium aluminate (MgAl2O4). Catalyst testing was carried out on all the catalysts at 700 °C for a period of 12 hours to compare their performance in the dry reforming reaction. The results from catalyst testing showed that the Ni-Co catalysts that were nickel rich (70% and 90% nickel in terms of active metal) were the most active catalysts. This was because these catalysts achieved higher methane and carbon dioxide conversions in comparison to the rest of the catalysts. The most surprising result from catalyst testing was that the monometallic nickel catalyst showed very limited activity and was unstable. Post run catalyst characterisation using Raman spectroscopy showed that the Ni-Co composition of the catalysts influenced the type of carbon deposited on the catalysts during catalyst testing. This was because the carbon deposits on the cobalt rich Ni-Co catalysts were found to be more graphitic in nature compared to those on the nickel rich Ni-Co catalysts. However, the Ni-Co composition of the catalysts was found to have no influence on the amount of carbon deposited on the catalysts based on the results obtained from TGA analysis. In addition, post run catalyst characterisation showed that there was carbon formation on all the catalysts studied except for the monometallic nickel catalyst. This showed that there is a need to investigate additional means through which the carbon formation can be limited during catalyst testing. The co-feeding of water in the dry reforming of methane is one such measure that should be investigated.
dc.identifier.apacitationMtetwa, B. L. (2022). <i>The suitability of Ni-Co catalysts in the dry reforming reaction</i>. (). ,Faculty of Engineering and the Built Environment ,Department of Chemical Engineering. Retrieved from http://hdl.handle.net/11427/36510en_ZA
dc.identifier.chicagocitationMtetwa, Bongani Leslie. <i>"The suitability of Ni-Co catalysts in the dry reforming reaction."</i> ., ,Faculty of Engineering and the Built Environment ,Department of Chemical Engineering, 2022. http://hdl.handle.net/11427/36510en_ZA
dc.identifier.citationMtetwa, B.L. 2022. The suitability of Ni-Co catalysts in the dry reforming reaction. . ,Faculty of Engineering and the Built Environment ,Department of Chemical Engineering. http://hdl.handle.net/11427/36510en_ZA
dc.identifier.ris TY - Master Thesis AU - Mtetwa, Bongani Leslie AB - In recent times, the dry reforming of methane has received significant interest as an alternative process through which synthesis gas can be produced. This is because dry reforming combines methane and carbon dioxide which are both greenhouse gases into synthesis gas which is used in the production of synthetic fuels and chemicals. The main problem faced by the dry reforming reaction is the formation carbon which causes catalyst deactivation. Noble metal catalysts such as ruthenium and rhodium have shown great promise as dry reforming catalysts because of their resistance to carbon formation, but they are expensive making their use on an industrial scale unlikely. This has led to nonnoble metals such as nickel and cobalt being considered as potential catalysts. Bimetallic nickel-cobalt (Ni-Co) catalysts have garnered a lot of interest as dry reforming catalysts as combining these two metals is believed to produce catalysts that would be more stable than monometallic nickel and cobalt catalysts. The objectives of the project were to investigate the suitability of nickel-cobalt (Ni-Co) alloy catalysts with different compositions as well as monometallic nickel and cobalt catalysts as dry reforming catalysts. In doing so, special emphasis was placed on understanding the effect of the Ni-Co ratio on catalyst activity, stability, and deactivation mechanisms. In the study, seven catalysts with varying Ni-Co ratios were prepared. The catalysts had a 10 wt.% active metal (nickel and cobalt combined) loading and were supported on magnesium aluminate (MgAl2O4). Catalyst testing was carried out on all the catalysts at 700 °C for a period of 12 hours to compare their performance in the dry reforming reaction. The results from catalyst testing showed that the Ni-Co catalysts that were nickel rich (70% and 90% nickel in terms of active metal) were the most active catalysts. This was because these catalysts achieved higher methane and carbon dioxide conversions in comparison to the rest of the catalysts. The most surprising result from catalyst testing was that the monometallic nickel catalyst showed very limited activity and was unstable. Post run catalyst characterisation using Raman spectroscopy showed that the Ni-Co composition of the catalysts influenced the type of carbon deposited on the catalysts during catalyst testing. This was because the carbon deposits on the cobalt rich Ni-Co catalysts were found to be more graphitic in nature compared to those on the nickel rich Ni-Co catalysts. However, the Ni-Co composition of the catalysts was found to have no influence on the amount of carbon deposited on the catalysts based on the results obtained from TGA analysis. In addition, post run catalyst characterisation showed that there was carbon formation on all the catalysts studied except for the monometallic nickel catalyst. This showed that there is a need to investigate additional means through which the carbon formation can be limited during catalyst testing. The co-feeding of water in the dry reforming of methane is one such measure that should be investigated. DA - 2022 DB - OpenUCT DP - University of Cape Town KW - Engineering LK - https://open.uct.ac.za PY - 2022 T1 - The suitability of Ni-Co catalysts in the dry reforming reaction TI - The suitability of Ni-Co catalysts in the dry reforming reaction UR - http://hdl.handle.net/11427/36510 ER - en_ZA
dc.identifier.urihttp://hdl.handle.net/11427/36510
dc.identifier.vancouvercitationMtetwa BL. The suitability of Ni-Co catalysts in the dry reforming reaction. []. ,Faculty of Engineering and the Built Environment ,Department of Chemical Engineering, 2022 [cited yyyy month dd]. Available from: http://hdl.handle.net/11427/36510en_ZA
dc.language.rfc3066eng
dc.publisher.departmentDepartment of Chemical Engineering
dc.publisher.facultyFaculty of Engineering and the Built Environment
dc.subjectEngineering
dc.titleThe suitability of Ni-Co catalysts in the dry reforming reaction
dc.typeMaster Thesis
dc.type.qualificationlevelMasters
dc.type.qualificationlevelMSc
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