Browsing by Subject "Catalysis Research"

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    Open Access
    Adding ammonia during Fischer-Tropsch Synthesis: Pathways to the formation of N-containing compounds
    (2017) De Vries, Christian; Claeys, Michael; Petersen, Melissa
    The Fischer-Tropsch synthesis (FTS) process, better known for its ability to produce synthetic fuel via the hydrogenation of CO, has shown potential to produce valuable chemicals when ammonia is added to the feed. In this work certain aspects of the pathway to the formation of N-containing compounds that form when NH₃ is added during FTS, using mostly iron based catalysts is investigated. In addition, the effect this has on the FTS reaction itself is evaluated. To achieve this goal, both theoretical and experimental techniques are used in this study. The CO adsorption and dissociation reactions are assumed to be important elementary reactions for many proposed FTS pathways. In the theoretical part of this thesis, spin-polarized periodic density functional theory (DFT) calculations are employed to study aspects of the initial stage of the pathway on a model Fe(100) surface. Considering the formation of N-containing hydro- carbons, one would assume that NH₃ initially adsorbs and dissociates on the catalyst surface, which could take place in the presence of CO. The surface chemistry of these adsorbates is well studied both experimentally and theoretically, but their co-existence has not yet been evaluated on model Fe surfaces. Initially a platform is generated by calculating the individual potential energy surfaces (PES) for the decomposition of CO and NH₃ on Fe(100) at a coverage of ϴ = 0.25 ML. These calculations provided the basis for comparing the adsorption and dissoci- ation profiles of CO and NH₃ on the Fe(100) surface via the use of the same computational methodology, and importantly making use of the same exchange correlation functional (RPBE) for both adsorbates. Furthermore, it was desired to evaluate the kinetics and thermodynamics of the NH₃ decomposition on the Fe(100) surface at relevant temperatures and pressures (by combining the DFT results with statistical thermodynamics) to better understand the role of NHₓ surface species involved in the pathway to the formation of the N-containing compounds on a model catalyst surface. The DFT results that are reported for the individual decomposi- tion PES for CO and NH₃ were generally found to be in close agreement with what has been reported in previous DFT studies and deduced experimentally for the relevant adsorption and decomposition pathways. The resulting Gibbs free energies for the PES suggests that NH₂ may be kinetically trapped on the Fe(100) surface at a coverage of ϴ = 0.25 ML and the reaction conditions (T = 523 K and p*NH₃ = 0.2 bar) where NH₃ is co-fed with synthesis gas during FTS. The individual adsorptions of CO and NHₓ (with x = 3, 2, 1, 0) were compared to their coadsorbed states, by calculating the heat of mixing (ΔEmix) and the activation barriers (Eₐ) for CO dissociation in the presence and absence of the NHₓ surface species on the Fe(100) sur- face. Similar to the individual adsorption of NH₃, the 0 K regime inherent to DFT calculations is bridged by calculating the Gibbs free energy of mixing for CO + NH₃ on Fe(100) at higher temperatures. Both repulsive and attractive interaction energies were calculated for the various coadsorbed states (CO + NHₓ on Fe(100)) and similarly some configurations resulted in an energetically favored or unfavored heat of mixing. The activation barrier for CO dissociation was lowered when coadsorbed with NH₃ and NH₂, and raised when coadsorbed with NH and N. With all the coadsorbed structures the CO dissociation reaction became more endothermic. Previous experimental studies have shown a concomitant reduction in oxygenate selectivity with an increase in the selectivity for N-containing compounds, when NH₃ is added during FTS. It is well-known that oxygenates undergo secondary reactions when using iron-based catalysts in FTS. In addition, the catalyst used in aforementioned studies (precipitated Fe/K) are active for the amination reactions of oxygenates. It is therefore hypothesized that some oxygenates pro- duced via the primary FTS pathway are converted to N-containing compounds via a secondary reaction. The experimental part of this thesis is therefore aimed at testing this hypothesis. A base case study included a comparison between a Fe-catalyzed slurry phase FTS reaction and a FTS reaction with all parameters remaining unchanged, except for the addition of 1 vol % NH₃ to the syngas (CO + H₂) feed. The activity (CO and H₂ conversion) data collected did not reveal any appreciable loss in the rate of the FTS reaction when 1 vol % NH₃ was added and steady state was reached (, that is after 48 hours time on stream (TOS)). A slower carburization period was however observed when comparing the CO conversion during the first 24 hours TOS, and further supported by the slow increase in CO₂ selectivity during the same period. The use of two-dimensional gas chromatography (GC × GC-TOF/FID) allowed for the discovery of a formation of a range of secondary and tertiary amines, not reported in previous studies. The expected loss in oxygenate selectivity was observed and further probed by co-feeding 1-octanol with the feed (CO + 2H₂ + 1 vol % NH₃) via a saturator. These results clearly indicated a significant loss in oxygenate formation as a result of secondary conversion to N-containing compounds. Questions regarding the stability of aliphatic nitriles prompted the co-feeding of nonanitrile under similar conditions. The results obtained after co-feeding nonanitrile, sug- gests that nonanitrile is readily converted to secondary and tertiary amines and that the ratios of aliphatic alcohols and nitriles are close to equilibrium. The use of CO₂ as carbon source, the investigation of the product spectrum at higher space velocities and the use of Rh-based catalysts, when NH₃ is added during FTS were included in shorter studies. The combination of these results, adds to the knowledge pool for the case where NH₃ is present in the FTS regime, as a poison or reactant. Additional information regarding the path to the formation of N-containing compounds was obtained via the detailed analysis of the product spectra with two-dimensional gas chromatography and the subsequent co-feeding reactions. The results ob- tained via co-feeding reactions, can be used to devise strategies to increase the selectivity of the desired N-containing compounds.
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    Aromatization of alkenes by gallium/H-ZSM-5 zeolite catalysts
    (1994) Nash, Robin John; Dry, Mark
    Gallium/H-ZSM-5 zeolite catalysts have been extensively researched for the aromatization of liquified petroleum gas (LPG). In 1989 BP and UOP collaborated to commission a pilot plant in Grangemouth, Scotland, for the aromatization of propane and butane. This plant, based on a technology called the Cyclar process, used continuous catalyst regeneration (CCR) and a gallium impregnated ZSM-5 zeolite catalyst to achieve yields of ca. 65% aromatics, mainly benzene, toluene and xylenes (BTX) [Guisnet and Gnep, 1992]. As a result of the Fischer-Tropsch process used by SASOL Ltd., South Africa is in an internationally unique position, in that it has a surplus of long chain linear alkenes with carbon numbers in the range C6-C8 . There could be large economic incentives to convert these alkenes into more valuable products, like alcohols or aromatics. Thus the purpose of this project was to determine if gallium/H-ZSM-5 catalysts, similar to those used in the Cyclar process, would be suitable for the aromatization of long chain alkenes. Three methods were investigated for the introduction of gallium into ZSM-5: (i) physical mixing with gallium oxide; (ii) impregnation by incipient wetness with gallium nitrate; (iii) ion-exchange with gallium nitrate. The catalysts were. tested with regard to their catalytic activity for the aromatization of 1-hexene and 1-octene.
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    Development of bimetallic Pd-Zn catalysts for methanol steam reforming: hydrogen production for fuel cells
    (2015) Xalabile, Philasande; Fletcher, Jack; Luchters, Niels; Malatji, Peter
    Proton exchange membrane fuel cell (PEMFC) has been reported as clean and efficient energy technology from conversion of H₂. However, one of the main challenges remains the storage and transport of hydrogen. The promising alternative is to produce H₂ on site by a reformer using a H₂-dense liquid as a fuel, a technology known as fuel processing. Methanol is an attractive source of H₂ compared to other fuels as it presents several advantages, i.e. it is obtained sulphur-free, has a high H to C ratio and therefore produces a H₂-rich reformate, can be reformed at low temperatures (200 - 300°C) and is a liquid at ambient conditions so that it can be easily handled. Typically, Cu-based catalysts are used for steam reforming of methanol due to their high activity (i.e. H₂ production) and high selectivity towards CO₂. As CO poisons anodic catalyst of PEMFC, high selectivity towards CO₂ is crucial so as to eliminate or at least minimize CO removal load downstream a fuel processor. However, Cubased catalysts are thermally unstable and suffer deactivation due to sintering at high temperatures (> 250°C). Moreover, Cu-based catalysts are pyrophoric and therefore difficult to handle. Recent studies show that PdZn catalysts are very promising as they exhibit comparable activity and selectivity to Cu-based ones. Furthermore, PdZn catalysts are thermally stable in the typically methanol steam reforming temperature range (200 - 300°C). Most literature attributes high CO₂ selectivity of PdZn catalysts to formation of PdZn alloy. It is generally agreed that PdZn alloy is formed when PdZn catalysts are reduced in H₂ at high temperatures (> 250°C). In this work, a Pd/ZnO catalyst aimed at 2.5 wt% Pd was successfully prepared via incipient wetness impregnation and the duplicate preparation of the catalyst was successful. Both impregnation catalysts were confirmed by ICP-OES to contain similar weight Pd loadings i.e. 2.8 and 2.7 wt%, respectively. The actual Pd loading (ICP-OES) was slightly higher than the target loading (2.5 wt%) due to Pd content of Pd salt underestimated during catalyst preparation. Furthermore, crystallite size distribution, i.e. PdO crystallites on ZnO support, was similar (i.e. 6.7 ± 2.4 nm and 6.3 ± 1.9 nm) for both impregnation catalysts.
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    DFT insight into the oxygen reduction reaction (ORR) on the Pt₃Co(111) surface
    (2012) Matsutsu, Molefi; Van Steen, Eric; Petersen, Melissa
    Proton exchange membrane fuel cells (PEMFC) are identified as future energy conversion devices, for application in portable and transportation devices. The preferred catalyst for the PEMFC is a Pt-catalyst. However, due to the slow oxygen reduction reaction (ORR) kinetics, high Pt loadings have to be used. The high Pt loadings lead to high costs of the PEMFC. Pt-Co alloys have been identified as catalysts having higher ORR activity higher than of a Pt-catalyst. Therefore, in the present study, the Density Functional Theory (DFT) technique is used to gain fundamental insight into the ORR on the Pt₃Co(111) surface. The calculations have been performed using the plane wave based code, the Vienna ab-initio Simulation Package (VASP). DFT spin-polarized calculations, utilizing the GGA-PW91 functional, have been used to study the adsorption of the ORR intermediates, viz. O₂, O, OOH, OH, H₂O and HOOH on the Pt₃Co(111) surface. The results obtained on the Pt₃Co(111) surface are compared to the results obtained on the Pt(111) surface. The adsorption strength of the ORR intermediates has been shown to be affected by the presence of Co to varying extents on the Pt₃Co(111) surface relative to adsorption on the Pt(111) surface. The most strongly stabilised ORR intermediate on the Pt₃Co(111) surface relative to adsorption on the Pt(111) surface is O: on the Pt₃Co(111) surface O is 0.45 eV more strongly adsorbed than on the Pt(111) surface. The least affected ORR intermediate is H₂O: H₂O adsorption on the Pt₃Co(111) surface is 0.20 eV more stable than on the Pt(111) surface. The energetically favorable, i.e. most strongly bound adsorption configurations for all the ORR intermediates involves a configuration in which the ORR intermediate is bonded to a surface Co atom. Therefore, the surface Co atom stabilizes the adsorption of the ORR intermediates, relative to adsorption on the Pt(111) surface. Coadsorbed configurations have been used to study the formation and dissociation of the ORR intermediates. From the coadsorption studies, it is shown that there is an energy cost associated with moving the adsorbates from their lowest energy sites, while separately adsorbed, to the higher energy coadsorbed state, prior to reaction. Hence, adsorbate-adsorbate interactions are expected to destabilize the coadsorbed state at the coverages considered in the present study. The Climbing Image Nudged Elastic Band (CI-NEB) method has been used to locate the transition states and to calculate the activation energies of the different elementary reaction steps. The calculated dissociation reaction activation energies for the Pt₃Co(111) surface are found to be lower than the dissociation activation energies calculated on the Pt(111) surface. The most lowered dissociation activation energy is for the dissociation of O₂: on the Pt₃Co(111) surface the activation energy is 0.08 eV, whilst on the Pt(111) surface the activation energy is 0.59 eV. For the hydrogenation reaction steps, only the hydrogenation of O to form OH occurs with a lower activation energy of 0.86 eV on the Pt₃Co(111) surface, compared to 0.95 eV on the Pt(111) surface. For other hydrogenation reaction steps, the activation energies on the Pt₃Co(111) surface are higher than those on the Pt(111) surface. Based on the calculated activation energies of the elementary ORR reaction steps, the dissociative and the O-assisted H₂O dissociation mechanisms are identified as the mechanisms most likely to be dominant on the Pt₃Co(111) surface, due to having lower activation energies relative to the associative mechanisms. For both mechanisms, the reaction step with the highest activation energy is the step involving O, i.e. O hydrogenation to form OH for the dissociative mechanism, and the O* + H₂O* --> 2OH* reaction for the O-assisted H₂O dissociation mechanism. Thus, the reaction step involving the reaction of the strongly adsorbed O species, is identified as the potential rate limiting step of the ORR. Both the dissociative and the O-assisted H₂O dissociation mechanisms are expected to be in competition on the Pt₃Co(111) surface, since the potential rate limiting step for both mechanisms have similar activation energies. Hence, the preferred mechanism will depend on the relative abundances of the H species and H₂O on the Pt₃Co(111) surface. A microkinetic analysis would be need needed to fully account for concentration and entropic contributions to the rate of reaction for the different ORR elementary reaction steps.
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    Electrocatalysis of oxide-based materials for the oxygen reduction and evolution reactions
    (2016) Mohamed, Rhiyaad; Levecque, Pieter B J; Fabbri, Emiliana
    Electrochemical devices, such as fuel cells and electrolysers, are said to be at the forefront of a renewable energy technology revolution centred on hydrogen as an energy carrier. These devices rely on the chemical reactions of oxygen, namely the oxidation of water to evolve oxygen (oxygen evolution reaction, OER) and hydrogen , carried out in electrolyser applications or the reverse reaction, the reduction of oxygen to water (oxygen reduction reaction, ORR) producing electricity in the case of fuel cells . Th e reactions of oxygen are however still hindered by extremely slow reaction kinetics. The resultant low efficiencies and associated high cost of electrocatalysts required hinder the widespread commercial success of these devices. In addition, current state - of - the - art electrocatalyst technologies suffer from severe corrosion during operation, presenting an additional barrier to commercialisation and ultimately delaying the successful implementation of a sustainable hydrogen economy. One primary goal of electrocatalysis research is thus the rational design of new materials with higher efficiencies. The fundamental understanding of the behaviour of the electrocatalyst materials towards these reactions will enable greater strides to be achieved in this area. To date much research has been conducted towards this end, however further progress is still required. This thesis details work towards the understanding of a new generation of electrocatalyst technologies for the OER and ORR. This study particularly explore s the use metal oxide based electrocatalyst materials for the oxygen evolution and reduction r eactions as employed in electrolyser and fuel cell applications respectively. The thesis is divided in two parts focusing individually on the OER and ORR respectively. New theoretical and experimental insight into the understanding of oxide electrocataly sts for the OER are discussed in Part I. Part II explores the ORR by studying metal oxides as both catalysts and catalyst support materials in alkaline and acidic environments respectively. Here the emphasis is placed on activity and durability of oxide ma terials under fuel cell operating conditions. The study confirms the promise of oxide based materials and highlights some of the challenges still present in their development for fuel cell applications. The final chapter presents a summary of the thesis. This study provides important insight and contributes towards the further understanding of the use of metal oxides for the OER and ORR. From this study several interesting and promising results were also obtained which warrant further intensive research and investigation. Directions for future research are discussed. [Please note: the full text of this thesis has been deferred until January 2018]
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    Open Access
    Factors influencing the catalytic activity of Fe-ZSM-5 during the catalytic conversion of N₂O
    (2015) Van der Walt, Franschua Johan; Fletcher, Jack
    Zeolites have found widespread applications as acid catalysts for decades. By introducing transition metal ions in the cation position, the zeolite is transformed into a redox catalyst. The nature of the trivalent heteroatom influences the properties of the zeolite. Contrary to Al-zeolites, Fe-containing zeolites show redox properties, since Fe can easily change its oxidation state (Fe²⁺, Fe³⁺, or Fe⁴⁺). Catalytic function of isolated redox sites within zeolite cavities (or channels) may result in a material with specific redox properties (Kiwi-Minsker et al., 2003). The properties of transition metal exchanged zeolites have been studied from the 1960's onwards and the conversion of N₂O over Fe-Y zeolites has been studied by Fu et al. (1981) in late 1970's. In this study, the preparation of iron ZSM-5 zeolite catalysts by mechanochemical means and thermally induced solid-state ion exchange was studied. After grinding the NH4-Zeolite and ferrous chloride, no x-ray reflections characteristic of ferrous chloride are detected. After heating the sample to 120 and 200 °C reflections characteristic of ferrous chloride are visible but disappear upon further heating to 300 °C. No porosity is observed after grinding and heating up to 200 °C as a result of pore mouth blocking. Moreover, upon heating up to 500 °C porosity starts to develop with pore volumes and pore sizes slightly lower than those of the parent zeolite. From the thermogravimetric analysis it is evident that the ion exchange takes place during calcination from 150 and 420 °C in agreement with the literature. In the second part of the study commercial Fe-ZSM-5 catalyst samples with different N₂O conversion activities (in the presence of H₂O and NO at 425 °C), ranging between 70 and 90 % (high, mid and low activity) are studied and characterised. The effect of temperature during calcination of the plant produced and laboratory calcined extrudate catalyst material was investigated. Panov et al. (1996) reported in the literature that the Fe²⁺ is oxidised to Fe³⁺ in the presence of N₂O forming what they called the α-oxygen, a form of active surface oxygen, with the evolution of molecular nitrogen. During the conversion, two surface α-oxygen atoms migrate, combine and desorbs as molecular oxygen from the surface. The α-oxygen forms between 200 and 350 °C and desorbs as molecular oxygen above 350 °C (Taboada et al., 2005). In this study, no correlation to N₂O conversion activity could be found for the α-oxygen content and correspondingly the concentrations of the respective iron oxides and iron hydroxides in the Fe-ZSM-5 samples.
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    High throughput experimentation: a validation study for use in catalyst development
    (2016) Luchters, Niels; Fletcher, Jack
    High throughput and combinatorial experimentation is becoming more and more used in catalysis research. The benefits of parallel experiments are not only limited to shorten the time - to - market, but also give opportunities to study the process in more depth by performing more experiments. The influence of a parameter, for example the amount of the active metal and/or promoter, to the process is better understood with a broader parameter space investigated. To study the parameter space, multiple experiments need to be performed. It is of paramount importance to understand the variability of the data between these experiments. This is not always defined, specifically when literature gives contradictory results, most often due to the time for duplicate experiments necessary. In this project the reproducibility and variance in high throughput catalyst preparation and testing was determined and the use of parallel experimentation was demonstrated within a catalyst development study. The high throughput equipment was used for catalyst development studies for fuel processing, the production of fuel cell - grade hydrogen from hydrocarbon fuels. Fuel processing consists of three catalytic reactions, namely reforming, water - gas shift and a CO clean - up through either selective methanation or preferential oxidation. Focus has been placed on the first two reactions, steam methane reforming (SMR) and medium temperature water - gas shift (WGS), using platinum group metals (PGM). All catalysts in this study (except for the commercial WGS catalyst) were prepared using automated synthesis robot (Chemspeed ISYNTH) and the activity testing was performed on the Avantium Flowrence. For both reactions two types of studies were performed, one - to - many and many - to - many; referring to one catalyst tested in many reactors or many prepared catalysts (same composition, different batches) tested in many reactors. For the WAGS one - to - many a commercial low temperature shift catalyst was selected and for SMR a single batch of Rh/Al 2 O 3 . The many - to - many experiments comprised of eight batches of prepared catalysts for both reactions. The WGS reaction was performed with 1 wt% Pt/Al 2 O 3 catalysts and for the reforming reaction batches of 0.5 wt% Rh/Al 2 O 3 was used. It was proven that in all these studies the experimental standard deviations in the data is 6%, from preparation to activity measurements. A study on the rhodium metal loading on alumina in the steam methane reforming catalyst was studied between 0.05 and 0.6 wt%. A 0.4 wt% Rh/Al 2 O 3 was found to have the highest activity per amount of rhodium. Lower Rh content would require decreased space velocity, whereas higher metal content does not increase the conversion due to larger crystals sizes. This study has been performed up to a metal loading of 0.6 wt% and it is recommended to follow - up with studying the range of 0.6 to ~2.5 wt% to investigate the optimal metal loading. It was shown that the use of automated experimentation (parallel preparation and evaluation under same condition) for catalyst development results in highly reproducible results with a relative standard deviation of ~6% activity. The high throughput equipment was demonstrate d to be a very powerful tool in catalyst research
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    Hydrogen spillover in the Fischer-Tropsch synthesis: the role of platinum and gold as promoters in cobalt-based catalysts
    (2015) Nabaho, Doreen; Van Steen, Eric; Claeys, Michael
    The Low Temperature Fischer-Tropsch (LTFT) synthesis involves the catalytic hydrogenation of carbon monoxide with the aim to produce long-chained hydrocarbons. Commercial cobalt-based catalysts incorporate oxidic supports that are known to negatively affect the reducibility and hinder formation of the active phase. Consequently, reduction promoters such as Pt are introduced to facilitate the reduction of cobalt during catalyst pretreatment. However, synergistic and adverse effects of the promoter have been reported under reaction conditions including a higher site-time yield and higher selectivity towards hydrogenated products. The perspective on the operation of the Pt promoter is polarised between 'Hydrogen spillover', which is a so-called remote-control effect that could otherwise occur in the absence of Pt-Co contact, and 'ligand/electronic effects' that require direct Pt-Co coordination. The objective of this study was to explicate the operation of Pt and Au as promoters of the Co/Al2O3 catalyst by decoupling hydrogen spillover from effects that require direct promotercobalt coordination. The analysis was subdivided into the reduction process and the Fischer- Tropsch reaction, which are the two arenas in which the actions of these promoters have been claimed. The employment of model 'hybrid' catalysts, which are mechanical mixtures of the monometallic constituents of the promoted catalyst, presents a novel way to investigate the role of spillover hydrogen in the Pt-Co and Au-Co catalyst systems. Thus far, no systematic investigation of the hydrogen spillover phenomenon using these catalyst systems during both reduction and under commercially relevant LTFT conditions has been encountered in the published literature. Furthermore, this study serves to contribute to the limited body of literature on the role of Au as a potential promoter for the commercial cobalt-based catalyst.
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    In situ study of Co₃O₄ morphology in the CO-PROX reaction
    (2017) Khasu, Motlokoa; Fischer, Nico; Claeys, Michael
    The preferential oxidation (PROX) reaction is an effective process for the removal of trace amounts of carbon monoxide from a reformate stream. Tricobalt tetraoxide (Co₃O₄) is the candidate for CO-PROX in a H₂ rich gas and could be an alternative to the rare and expensive PGMs. This study investigates the effect of different Co₃O₄ morphologies in the preferential oxidation of carbon monoxide in H₂ rich gas. Reports have shown morphology dependency in CO oxidation in the absence of hydrogen, no study has investigated the morphology dependency in H₂ rich atmospheres. Different morphologies of nanocubes, nanosheets and nanobelts were prepared using hydrothermal mn and precipitation. Conventional spherical nanoparticles from our group were included to compare the activity of conventional nanoparticles with nanoparticles of different morphology. The model catalysts were supported on silica spheres which were also prepared. The CO-PROX experiments were conducted in the in situ UCT-developed magnetometer and PXRD capillary cell instruments by induced reduction at temperatures between 50 and 450°C. Catalyst tests showed two distinct temperature regions with maximum activity. In the range of 150 – 175ᵒC, activity decreased from nanoparticles > amine nanosheets > nanobelts. However, the surface area specific rate of CO₂ formation displayed an inverse trend. In the region of 225 – 250ᵒC, nanocubes > NaOH nanosheet > HCl nanocubes showed maximum activity. The surface area specific rate was the same for amine nanocubes and NaOH nanosheets. None of the model catalysts retained their morphology after the temperature was ramped from 50ᵒC to 450ᵒC, and back to 50ᵒC. The catalysts were partially reduced to metallic Coo (other phase being CoO). Figure 1: In situ PXRD analysis and kinetics of CH4, CO and CO₂ showing the behaviour of Co₃O₄/SiO₂ (amine nanocubes) under CO-PROX conditions
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    Influence of catalyst ink mixing procedures on catalyst layer properties and in-situ PEMFC performance
    (2016) Jacobs, Clayton Jeffrey; Levecque, Pieter B J; Hussain, Nabeel; Schwanitz, Bernhard W
    Despite the benefits of fuel cell technology its advancement to being commercially functional is hindered by a number of crucial factors. These factors are often associated with the lack of appropriate materials or manufacturing routes that would enable the cost of electricity per kWh to compete with existing technology. Whilst most research efforts have been directed towards developing more active catalysts, the amount of catalyst required in the fuel cell can be further reduced by improving the platinum utilisation in the membrane electrode assembly. The platinum utilisation is a strong function of the catalyst layer preparation step and there remains significant scope for optimisation of this step. Whereas significant work has been conducted into the different components of the catalyst ink there is limited work and understanding on the influence of the mixing method of the catalyst ink. This study will focus on the influence of the mixing technique on the catalyst ink properties and on the final fuel cell performance. Specifically, the study will investigate the effect of the three different mixing techniques on (i) catalyst ink quality (ii) the physical properties of the resultant catalyst layer and (iii) the in-situ electrochemical performance of the membrane electrode assembly. A large set of characterisation techniques were chosen to effectively study the step wise processing of the catalyst layer, and fuel cell performance. The results presented here include a comparison of the various mixing techniques and a comprehensive 2 x 2 factorial design into the individual techniques. The results suggest that high energy mixing is required for effective distribution of catalyst layer components, an even catalyst layer topography and a highly functional ionomer network which consequently, enhances performance. The mixing energy referred to involves prolonged mixing time, enhanced mixing intensity or a combination of the two. During bead milling of catalyst inks, high intensity mixing seems to be beneficial however, prolonged mixing time appears to be detrimental to the ionomer film structure. During high shear stirring and ultrasonic homogenisation of catalyst inks, the ink mixture significantly heats up. It has been observed that at higher temperatures, Nafion elongates and the contact with catalyst agglomerates is enhanced. High shear stirring of catalyst inks seems to be most effective at high agitation rates. High mixing energies result in high shear forces and in addition, high mixing temperatures which appear to be beneficial to establishing an effective catalyst/Nafion interface, enhancing the three phase boundary observed during in-situ testing. Ultrasonic homogenisation seems to be more effective at prolonged sonication times. Due to the erosive nature of ultrasonic dispersion, sufficient time is required to establish a well dispersed and distributed catalyst ink. However, the nature of particle size distribution resulting from ultrasonication shows that inks are unstable and is not recommended for high throughput processing. Overall, fuel cell performance is not significantly affected by the mixing step however; mixing does have an observable impact on catalyst layer formulation. Generally, when optimizing membrane electrode assembly fabrication, mixing parameters should be carefully chosen. This goes without saying that parameters need to be effectively studied before foregoing catalyst ink processing.
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    Influence of particle size and morphology of Pt₃Co/C on the oxygen reduction reaction
    (2015) Hlabangana, Ntandoyenkosi; Levecque, Pieter B J; Schwanitz, Bernhard W
    Polymer electrolyte fuel cells have shown great potential in providing clean energy with no emissions. The kinetics of the cathode reaction, i.e. the oxygen reduction reaction (ORR) are sluggish necessitating high loadings of the catalyst metal, i.e. platinum. Platinum is a limited resource and expensive. Its price has been one of the major drawbacks in wide scale commercialisation of fuel cells. In an effort to improve the activity of the catalyst and therefore reduce Pt loadings on the catalyst, Pt can be alloyed with transition metal elements (e.g. Ni, Co and Fe) to form bimetallic catalysts. Alloying has been known to improve the activity and stability of a catalyst for the ORR. The enhanced activity of the alloys originates from the modified electronic structures of the Pt in these alloy catalysts which reduces the adsorption of spectator species therefore increasing the number of active sites for the ORR (Wang et al., 2012 (2)). The aim of this study was to gain a better understanding of the influence of Pt alloy particle size and active surface morphology on the ORR activity. The Pt alloy that was investigated was Pt₃Co/C. The surface morphology was modified by varying the Pt/Pt₃Co loading on a carbon support. The catalysts were prepared using thermally induced chemical deposition. The support used was Vulcan-XC-72R. The effects of varying the metal loadings on the ORR was investigated. The loadings that were investigated were 20, 40, 60 and 80 wt. % Pt and Pt₃Co. The alloy catalysts were subjected to annealing at 900 °C and acid leaching. The catalysts were analysed using electrochemical characterisation techniques such as cyclic voltammetry, CO stripping voltammetry, rotating disk electrode and rotating ring disk electrode. Physical characterisation of the catalysts was also implemented. The techniques used were x-ray diffraction, thermogravimetric analysis and transmission electron microscopy. The Pt particles on the carbon support were found not to agglomerate significantly despite the loading being increased. This trend was also observed for the Pt₃Co/C catalysts even after heat treatment and leaching. The lack of agglomeration was credited to a new reactor system developed in this work. The particle growth increased from low loadings to high loadings for both the Pt/C and Pt₃Co/C catalysts. Particle growth was more significant for the Pt₃Co/C catalysts at high loadings. At lower loadings (20 and 40 wt. %) the particle sizes between the Pt/C and Pt₃Co/C catalysts were comparable despite the Pt₃Co/C catalysts undergoing annealing and leaching. The mass specific activity of the Pt/C catalysts was not improved by alloying with the exception of the 20 wt. % catalyst which saw an enhancement factor of 1.66. The surface specific activity of the Pt/C catalysts was improved significantly with factors of 2.40 and 3.11 being recorded for the 20 and 80 wt. % Pt₃Co/C catalysts respectively. The enhancement factors of the intermediate loadings (40 and 60 wt. %) were lower and fairly similar at 1.30 and 1.35 respectively.
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    Investigation into the behaviour of a wash-coated PGM-based catalyst layer onto micro-channel reactors for the steam reforming of methane
    (2017) Van Niekerk, Wesley; Fletcher, Jack; Luchters, Niels
    A wash-coating method which had originally been used for wash-coating a Rh/Al₂O₃ catalyst onto stainless steel micro-channels (MC) for the reforming of propane [24] was tested in the steam reforming of methane. The robustness of this method was unknown and was therefore tested for its possible application in methane steam reforming, which has far harsher reaction conditions. A 1 wt% Rh/Al₂O₃ catalyst was wash-coated onto heat treated MC reactor plates and tested at 700 °C with steam to carbon ratio of 3 at a number of catalyst mass specific space velocities (scc᛫(gcat᛫h)⁻¹). The MC tests yielded conflicting results with some tests having stable catalysts and the majority have unstable catalysts due to poor wash-coat adhesion. The unsuccessful cases were due to a loss of catalyst. The change in catalyst stability was postulated to be the result of the wash-coating suspension size being reduced too much. In the cases where catalyst instability due to poor adhesion and ultimately loss of the catalyst the suspension batch size was reduced such that the surface tension of the viscous suspension now exceeded the intermolecular forces in the liquid. This resulted bubble formation and due to the high viscosity of the suspension due to the presence of the polyvinyl alcohol (PVA) binder the bubbles remained during the wash-coating process which is thought to have adversely affected the wash-coats adhesion. Another possible cause which is thought to have amplified the poor adhesion of the unstable catalyst runs is the thermal expansion of the stainless-steel reactor plates. The results of this study could not give outright and straightforward conclusions as to why there were 2 stable runs and unstable runs due to a loss of catalyst. As a result, further work is required to confirm the postulations and trends seen in this study. Future work should concentrate on using a larger batch of suspension to mitigate bubble formation, adding an alumina primer layer before wash-coating the catalyst to aid adhesion through additional oxide bond formation and the use of a more thermally stable stainless steel reactor plate to mitigate thermal expansion.
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    Kinetic models for the Pt/CeO₂ catalysed water-gas shift reaction
    (2018) Brown, Darryl Edward; Fletcher, Jack C Q
    As the global population grows, so does the world's demand for energy. Consequently, there exists an increased interest in the development of fuel cells for power generation due to their low greenhouse gas emissions. For fuel cells to be a successful power source, a reliable hydrogen source is required. Ultimately, the goal is for hydrogen to be supplied from renewable energy technology however, this type of technology is currently not mature enough to meet the continuous demand of the world's energy systems. Producing hydrogen from fossil fuels can be seen as a temporary solution while further advances are made in developing renewable hydrogen infrastructure. A fuel processing train, therefore, remains an important alternative to producing hydrogen. A fuel processing train converts fossil fuels into hydrogen for use in fuel cells and eliminates the need for hydrogen storage as hydrogen is produced on demand. Currently, the water-gas shift (WGS) reactor is one of the largest components in a fuel processing train and thus opportunity exists to reduce the size of this reactor. To design future WGS catalysts and an optimised fuel processor, the reaction kinetics taking place must be understood and quantified. In this study, kinetic measurements were conducted at 2 bar(a) and across a temperature range of 270 - 300 °C using 16 parallel fixed bed reactors (high throughput experimentation) over a 0.5 wt% Pt/CeO₂ catalyst. The feed composition was varied over the ranges 2 - 12 mol% CO, 20 - 45 mol% H₂O, 4 - 15 mol% CO₂ and 25 - 55 mol% H₂. An online micro gas chromatograph (μGC) was used to analyse the dry gas composition. Fitting of experimental data to various kinetic models was accomplished with the gPROMS software package. An initial evaluation of several Langmuir-Hinshelwood (LH) type mechanisms to two data sets obtained from literature was undertaken to evaluate the strengths and weaknesses of different kinetic expressions. The results of the initial evaluation indicate that a dual-site mechanism with an intermediate species results in the best fit for reducible supports, while a single site mechanism offers a better fit for non-reducible supports. For both kinetic models, the formation of the intermediate species is most likely to be the rate determining step. A power-rate law empirical rate expression and a LH type rate expression were both found to predict the WGS outlet composition well within 10 % error at 2bar(a). The apparent activation energy of the reaction was determined to be 110 kJ/mol. This value was confirmed to be constant, throughout the range of conditions evaluated, by means of a classical Arrhenius analysis. Simulations of increasing total system pressure, using both the empirical and "best fitting" LH model, indicate a significant pressure effect for the LH type equation, whereas the power-rate law empirical equation predicts a small, negative effect on the reaction rate with increaseing pressure. Consequently, further experiments were conducted to determine the true effect of pressure. It was found that increasing system pressure increased the WGS reaction rate, which has also been reported by Twigg (1989:288). Only the LH type rate expression was able to predict this. It is therefore recommended that either the power-rate law empirical rate expression or the LH type rate expression be used to predict the WGS outlet composition when operating below 2 bar(a). Furthermore, when predicting reaction rates outside of the window in which the rate equations were derived, it is recommended that the LH model be used as it is expected to give a better prediction as it is based on fundamental steps.
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    Methanol conversion to olefins and propene oligomerization over modified SAPO-34 and dealuminated mordenite
    (1992) Van Niekerk, Miles; Fletcher, Jack; O'Connor, Cyril T; Kojima, Masami
    SAP0-34 and mordenite, catalysts with quite different pore structures, are known to be suitable for methanol conversion to light olefins and propene oligomerization to a distillate type product, respectively. In this study, these catalysts were modified in various ways and the effect of these modifications on the activity and selectivity of the above two reactions investigated. SAP0-34, a small-pore silicoaluminophosphate molecular sieve, is highly selective in the formation of ethene and propene from methanol, but deactivates rapidly due to coke formation. This catalyst was synthesized and modified in various ways in an attempt to increase the catalyst lifetime and selectivity to ethene. Mild hydrothermal conditions encountered during deep-bed calcination of SAP0-34 were found to increase the catalyst lifetime. A number of further modifications were made to this deep-bed calcined material in an attempt to increase further the lifetime of this material. These modifications were : (i) Silanization - in order to neutralize the acidity on the external surface of the crystallites and hence reduce pore-mouth blockage by coke species on the crystallite external surface; (ii) Steaming - to investigate the effect of more severe hydrothermal conditions than those encountered under deep-bed-calcination conditions; (iii) Acid site poisoning by ammonia - in an attempt to reduce the rate of coke formation which takes place readily on strong acid sites; (iv) Boron impregnation - in order to reduce the intercrystalline void volume and thereby sterically hinder the formation of bulky coke molecules within the SAP0-34 pores; (v) Acid and caustic treatments - in order to reduce the catalyst acidity and thereby limit the rate of the coke formation reaction.
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    Partial oxidation of α-olefins over iron antimony oxide catalysts
    (1997) Schnobel, Michael; Van Steen, Eric
    Iron antimony oxide has been known to be an active and selective catalyst for the partial oxidation of propene to acrolein and the oxidative dehydrogenation of 1-butene to 1,3- butadiene. It has become the preferred catalyst for the industrial acrolein formation from propene. The main purpose of this work was to investigate the influence of catalyst parameters such as calcination temperature, Sb:Fe ratio, type of pre-treatment, absence or presence of gaseous oxygen on the activity and selectivity in the partial oxidation of propene. Furthermore the influence of the reaction parameters temperature, space time, partial pressure, time on stream and the carbon chain length of the olefin have been studied in partial oxidation reactions using a fixed bed U-tube glass reactor. Various models have been tested for the rate of formation of products in the range of C₂ to C₆ α-olefins. Increasing the calcination temperature from 500°C to 900°C resulted in an increase of the crystallite diameter and a simultaneous decrease of the surface area which might be ascribed to high temperature sintering of the catalyst. The activity decreased proportional to the decrease of surface area. At the same time the selectivity to acrolein increased with increasing calcination temperature.
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    Performance of gold catalysts for low temperature water gas shift
    (2001) Roberts, Stephen; Fletcher, Jack
    The ultimate objective of the study was to investigate the performance of suitably prepared gold catalysts for low temperature water gas shift (LTS) - and more specifically to investigate the performance of these catalysts at temperatures below those traditionally utilised. As opposed to the research undertaken to-date on gold catalysed water gas shift, the reaction was performed, as far as possible, under conditions resembling those found industrially, viz. conditions of temperature, pressure, WHSV and dry feed gas composition typical of those applicable to industrial LTS units. Important to this study was therefore the generation of a comprehensive performance benchmark for the commercially available LTS catalyst, a copper-based material, against which to compare the performance of the gold deposited catalysts. The gold catalysts were prepared by deposition-precipitation, a preparation procedure found to yield nano-sized gold particles, suggested in literature as being crucial for activity, on the metal oxide support. Using this procedure, gold promoted low (copper) and high (iron oxide) temperature shift catalysts and commercial zinc oxide supports were prepared and tested. A wide spectrum of Au particle sizes were prepared on the supports, ranging from approximately 3-500 nm. The gold promoted LTS catalyst was found to exhibit slightly higher activity than the commercially available catalyst at temperatures below the conventional LTS range. It would appear as if gold promotion is advantageous to the industrial catalyst and could impact greatly on LTS catalyst life. Even though substantially less active than the commercial copper catalyst was found, the gold promoted commercial zinc oxide catalyst exhibited significantly higher activity than that previously quoted in literature and better performance than the iron oxide supported catalysts of this study. Consequently, the Au/ZnO system exhibits good potential for further developments in terms of water gas shift conversion.
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    Preferential oxidation of carbon monoxide in hydrogen-rich gases over supported cobalt oxide catalysts
    (2016) Nyathi, Thulani Mvelo; Claeys, Michael; Fischer, Nico
    The preferential oxidation of CO (CO-PROX) has been identified as one route of further reducing the trace amounts of CO (approx. 0.5 - 1 vol%) in the H2-rich reformate gas after the high- and low-temperature water-gas shift reactions. CO-PROX makes use of air to preferentially oxidise CO to CO₂, reducing the CO content to below 10 ppm while minimising the loss of H₂ to H₂O. In this study, a Co₃O₄/γ-Al₂O₃ model catalyst was investigated as a cheaper alternative to the widely used noble metal-based ones. The CO oxidation reaction in the absence of hydrogen has been reported to be crystallite size-dependent when using Co₃O₄ as the catalyst. However, studies looking at the effect of crystallite size during the CO-PROX reaction are very few. Metal-support interactions also play a significant role on the catalyst's performance. Strong metal-support interactions (SMSI) in Co₃O₄/Al2o₃ catalysts give rise to irreducible cobalt aluminate-like species. Under CO oxidation and CO-PROX reaction conditions, such strong interactions in a similar catalyst can have a negative effect on the performance of Co₃O₄ but can keep its chemical phase intact i.e., help prevent the reduction of the Co₃O₄ phase. The catalysts used to investigate these two effects (i.e., crystallite size and metal-support interactions) were synthesised using the reverse micelle technique from which nanoparticles with a narrow size distribution were obtained. Certain properties of the microemulsions prepared were altered to obtain five catalysts with varying Co₃O₄ crystallite sizes averaging between 3.0 and 15.0 nm. Four other catalysts with different metal-support interactions were also synthesised by altering the method for contacting the support with the cobalt precursor. The crystallite size of Co₃O₄ in these four catalysts was kept in the 3.0 - 5.0 nm size range.
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    Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
    (2014) Jackson, Colleen; Conrad, Olaf; Levecque, Pieter B J
    The direct methanol fuel cell (DMFC) is identified as a promising fuel cell for portable and micro fuel cell applications. One of the major benefits is that methanol is an energy dense, inexpensively manufactured, easily stored and transported, liquid fuel (Hamann et al., 2007). However, the DMFC's current efficiency and power density is much lower than theoretically possible. This inefficiency is predominantly due to the crossover of methanol from the anode to the cathode, Ru dissolution and Ru crossover from the anode to the cathode. In addition, the DMFC has a high manufacturing cost due to expensive catalyst costs and other materials. Catalyst expenses are further increased by catalyst loading due to low activity at the anode of the DMFC (Zhang, 2008). Hence, with increasing activity and stability of the Pt-Ru/C catalyst, catalyst expenditure will decrease due to a decrease in catalyst loading. In addition, performance will increase due to a reduction in ruthenium dissolution and crossover. Therefore, increasing the activity and stability of the Pt-Ru/C catalyst is paramount to improving the current DMFC performance and viability as an alternative energy conversion device. Pt-Ru/C catalyst synthesis method, precursors, reduction time and temperature play a role in the activity for methanol electro-oxidation and stability since these conditions affect structure, morphology and dispersivity of the catalyst (Wang et al., 2005). Metal organic chemical deposition methods have shown promise in improving performance of electro-catalysts (Garcia & Goto, 2003). However, it is necessary to optimise deposition conditions such as deposition time and temperature for Pt(acac)₂ and Ru(acac)₃ precursors. This study focuses on a methodical approach to optimizing the chemical deposition synthesis method for Pt-Ru/C produced from Pt(acac)₂ and Ru(acac)₃ precursors. Organo-metallic chemical vapour deposition (OMCVD) involved the precursor's vapourisation before deposition and a newly developed method which involved the precursors melting before deposition. An investigation was conducted on the effects of precursor's phase before deposition. The second investigation was that of the furnace operating temperature, followed by an exploration of the furnace operating time influence on methanol electro-oxidation, CO tolerance and catalyst stability. Lastly, the exploration of the Pt:Ru metal ratio influence was completed. It was found that the catalyst produced via the liquid phase precursor displayed traits of a high oxide content. This led to an increased activity for methanol electro-oxidation, CO tolerance and catalyst stability despite the OMCVD catalyst producing smaller particles with a higher electrochemically active surface area (ECSA).
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    Preparation and water-gas shift performance of zinc oxide supported dispersed gold catalysts
    (2007) Barkhuizen, David Andrew
    Two deposition-precipitation style methods of preparing zinc oxide supported dispersed gold materials for use as water-gas shift catalysts were examined, with some of the better formulated materials being tested for catalytic activity, and compared to World Gold Council Au/TiO₂ reference material and a commercial copper-based WGS catalyst (Cu/ZnO/AlO₃ - C 18-7 from Sud-Chemie). Materials Synthesis: The classical deposition-precipitation synthesis from the group of Haruta (Tsubota et al., 1995) - where the support is added to a pH adjusted solution of HAuCl₄ and the system aged at constant pH and temperature - was examined, using ZnO as the support. Gold uptake by the support was confirmed to decrease with ageing pH, tending to zero as the IEPS of ZnO (~ 9) is approached. Such behaviour is both qualitatively and quantitatively consistent with theory, which proposes that the magnitude and polarity of the charge on the support surface will determine the effective carrying capacity of that surface for an (an)ionic solution phase gold species. Decreasing post-calcination (120°C) gold crystallite size with increasing ageing pH [as reported by Haruta (1997)] was also observed (figure 11.2) - but it is not clear whether this resulted from pH dependent crystallization dynamics, from crystallite size being simply determined by the amount of deposited gold (which clearly decreases with increasing pH), or from chloride induced sintering during heat treatment (with chloride uptake by the support decreasing with increasing pH [Kung et al., 2003)). Nevertheless, gold deposition at pH 8 produced highly dispersed gold crystallites around 3.5 nm in diameter. It emerged that an inherent trade-off exists with this, the classical depositionprecipitation method, in that acidic ageing pH promotes a high degree of gold uptake by the support, but produces large gold crystallites, and vice versa. To overcome this, a modified method - where HAuCI₄ and the base (ammonium carbonate) were simultaneously added dropwise to a slurry of the support, maintaining a constant pH of 8 (Fu et al., 2003b) - was investigated. This method was attractive because it is claimed to simultaneously achieve total gold uptake and post-calcination Au crystallite size in the range 5 - 6 nm. Since it was not clear from the published description whether a constant pH was maintained across the ageing period (practiced here as MDP1 ), or if the pH was rather allowed to drift (practiced here as MDP2), both alternatives were investigated. When a constant pH was maintained across the ageing period (MDP1 ), gold uptake by the support was found to reach a maximum (of ~ 60 %) when operating at a pH of ~ 8. The degree of gold uptake was found to be independent of both gold loading and support surface area. Furthermore, the degree of gold uptake achieved using this variation was increased to unity by allowing the pH to drift during the ageing period (after being initially held constant at 8 during HAuCI₄ addition) [= MDP2], instead of being maintained at a constant value via addition of nitric acid (as is done in MDP1). In terms of the size of the gold crystallites produced, after calcination in air at 400°C, a mean diameter of 3.8 ± 1.5 nm was observed for a sample 1.9 wt % in Au, increasing slightly with increasing gold loading [to 4.6 ± 1. 7 nm by 5.1 wt %Au].
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    Pt and Pt-Pd cluster interaction with graphene and TiO₂ based supports: A DFT study
    (2016) Matsutsu, Molefi; Van Steen, Eric; Petersen, Melissa
    Density functional theory (DFT) calculations have been performed to gain insight into the role of defects present on the surface of graphene and TiO₂ based supports on supported metal clusters. The clusters considered are a Pt₃₈ cluster and a bimetallic Pt₃₂Pd₆ alloy. The defects considered on graphene based supports are monovacancy defective graphene, OH and COOH functionalised graphene. The defects considered on TiO₂ based supports are a partially reduced TiO₂(110) surface with a surface oxygen bridge vacancy and hydroxylated TiO₂(110) surface with surface OH groups. The defect free graphene and TiO₂ surfaces were also considered. For both the Pt₃₈ and Pt₃₂Pd₆ cluster, and on both defect containing graphene and TiO₂ (except on hydroxylated TiO₂(110) surface) the binding of the clusters is enhanced relative to binding on the defect free supports. Enhanced binding at the defects imply that the clusters are bound strongly to the support and thus less likely to detach from the support material relative to binding on the defect free supports. Therefore, the defects may improve the durability of the catalyst by limiting particle detachment. The electronic properties of the cluster are modified differently depending on the identity of the defect present on the support. On the graphene based supports, OH functionalisation is expected to result in weaker binding energy of adsorbate molecules, whereas COOH functionalisation is expected to result in stronger binding energy of adsorbates for the supported Pt₃₈ cluster. This is due to different shifts in d-band centre of the facets on the cluster supported on these supports. Therefore, it can be expected that the Pt₃₈ cluster supported on OH functionalised graphene will be more tolerant to poison molecules. This is due to reduced binding strength of adsorbates on OH functionalised graphene compared to adsorption on COOH functionalised graphene. For the Pt₃₂Pd₆ cluster the OH and COOH functional groups do not appreciably modify the d-band centre of the facets available to reactants, and thus is expected not to significantly modify the binding strength of adsorbate molecules relative to binding on the free unsupported Pt₃₂Pd₆ cluster. The binding energy of adsorbate molecules on the Pt₃₈ cluster supported on defect containing TiO₂ is expected to be stronger than on the Pt₃₈ cluster supported on defective graphene based supports, due to higher extent of upward shift of the d-band centre of the exposed facets. The enhanced binding energy of adsorbates on the Pt₃₈ cluster supported on TiO₂ supports may be detrimental to catalyst durability and activity. This can be due to strong binding of poison molecules and reaction intermediates which maybe too strongly bound on the surface such that they cannot participate in further reaction steps. Overall it might turn out that the functionalised graphene based supports are better support materials over the TiO₂ based materials for particular reactions. The Nb-doped partially reduced TiO₂(110) surface attaches the Pt₃₂Pd₆ cluster strongly to the support compared to the functionalised graphene supports. Furthermore, the binding energy of adsorbate molecules is expected to be weaker on the Pt₃₂Pd₆ cluster supported on the Nbdoped partially reduced TiO₂(110) surface compared to the functionalised graphene supports. This might be beneficial as poison molecules may be weakly bound to the cluster resulting in high resistance to poisoning which can also have a positive effect on catalyst activity. In addition to enhancing binding of the cluster to the support and affecting the binding energy of adsorbates on the supported clusters, some of the defects can also alter the ordering pattern of Pd and Pt atoms within the Pt₃₂Pd₆ cluster. OH functionalised graphene and Nbdoped partially reduced TiO₂(110) surface result in segregation of Pd towards the clustersupport interface, thereby exposing more Pt atoms at the surface facets of the cluster. The modified arrangement of Pt and Pd atoms may result in modification of the reactivity of the Pt₃₂Pd₆ cluster. The results of this study indicate that the defects can play a vital role in determining the activity and durability of the catalyst. By having the right combination of defects on the support material, the durability and catalytic activity of the catalyst can be fine-tuned simultaneously. This can lead to better design of catalysts.